OUR PEOPLE – OUR GREATEST RESOURCE

We’re only as good as our people and our technology. Thankfully, we have the best of both.

We believe that our team is our greatest resource. We boast a staff of experienced professionals with specialized skills across a wide range of disciplines,including engineers, program managers, CWI's, CWE's, welders and more. Every member of the MERRILL team — more than 350 experienced, value driven individuals — is dedicated to the pursuit of excellence.

  • 55 Engineers
  • 6 Program Managers
  • 6 Project Managers
  • 9 Degreed Welding Engineers
  • 9 AWS CWIs
  • 3 AWS CWEs
  • 82 AWS Certified Welders
  • 67 ASME IX
  • 1 Level 3 NDT Technician
  • 4 Level 2 NDT Technicians
  • 1 NACE-Certified
  • 1 Facility Security Officer
  • 2 Certified first aid/CPR trainers
  • 1 Level I and II Safety Certified Environmental Officer

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We believe that our team is our greatest resource. We boast a staff of experienced professionals with specialized skills across a wide range of disciplines,including engineers, program managers, machinists, CWI's, CWE's, welders and more. Every member of the MERRILL team — more than 350 experienced, value driven individuals — is dedicated to the pursuit of excellence.


  • 6 Program Managers
  • 6 Project Managers
  • 55 Engineers
  • 56 CNC Machinists
  • 82 AWS Certified Welders
  • 9 Degreed Welding Engineers
  • 67 Certified ASME Section IX
  • 9 AWS CWIs
  • 3 AWS CWEs
  • 1 Level 3 NDT Technician
  • 4 Level 2 NDT Technicians
  • 1 NACE-Certified
  • 1 Facility Security Officer
  • 2 Certified first aid/CPR trainers
  • 1 Level I and II Safety Certified Environmental Officer



OUR CAPACITY, CAPABILITIES AND TECHNOLOGY


Design; welding and fabrication; machining; and finish, assembly and testing. We pride ourselves on having the capabilities, technology and flexibility to meet even the most challenging customer needs - with an end result that exceeds standards.

  • American Small Business
  • More than 700,000 sq. ft. of manufacturing floor space
  • Round-the-clock productivity by Lean and Six Sigma certified team members
  • Virtual costing system that replicates MERRILL facility floors
  • ENOVIA Product Data Management System
  • Advanced Planning & Execution Center (APEX) dedicated to on-time delivery while exceeding quality standards
  • Single point-of-contact program management
  • ITAR/EAR Compliant
  • NIST SP 800-171 Compliant
  • Experience with essential materials including mild steel, quenched and tempered steel, aluminum alloys, duplex stainless steel and more
  • DX and DO-rated contract experience
  • In-house, AWS Welding Institute and Accredited Testing Facility
  • CNC machining centers with the ability to turn up to 12', mill up to 54' and 5-axis up to 36'
  • Positioners that can handle capacities from 3 to 60 tons
  • Ability to manage weldments up to 100 tons
  • State-of-the-art, 20x20x90’ blast and paint booths
  • Secure, seven acre site dedicated to system integration and testing

100,000 SQ. FT
OF MANUFACTURING FLOOR SPACE

MATERIALS

We have the capability to work with a wide range of essential materials, including aluminum, carbon steel, stainless steel and special alloys.

We work with a number of aluminum alloys, most frequently using MIG and TIG welding processes, including:

  • Pure aluminum (1060, 1100)
  • Duralumin/copper alloys (2000 series)
  • Manganese alloys (3000 series)
  • Silumin/silicon alloys (4000 series)
  • Magnesium alloys (5000 series)
  • Magnesium/silicon alloys (6000 series)
  • Zinc alloys (7000 series)
  • Lithium alloys (8000 series)

OUR TECHNOLOGY

We continually invest in the latest equipment and technology, making us uniquely able to meet our customers' most challenging needs — on any scale.

  • Powerful, manufacturing-specific ERP system
  • Automated product cost management platform
  • CNC machining centers with up to 100,000 pounds lifting capacity and 32 feet under crane
  • Two thousand ton, 38 foot press brake
  • Positioners that can handle capacities from three to 60 tons
  • Lifts that can elevate up to 100,000 pounds
  • Overhead cranes with lifting capacity from five to 100 tons

OUR CAPACITY, CAPABILITIES AND TECHNOLOGY


Design; welding and fabrication; machining; and finish, assembly and testing. We pride ourselves on having the capabilities, technology and flexibility to meet even the most challenging customer needs - with an end result that exceeds standards.

  • Nearly 700,000 square feet of manufacturing floor space
  • Round-the-clock productivity by Lean and Six Sigma certified team members
  • Experience with a wide range of essential materials including mild steel, quenched and tempered steel, aluminum alloys, duplex stainless steel and armor plate
  • Powerful, manufacturing-specific ERP system
  • Virtual costing system that replicates MERRILL facility floors
  • ENOVIA Product Data Management System
  • Advanced Planning & Execution Center (APEX) dedicated to on-time delivery and quality expectations
  • ITAR/EAR and DFARS Compliant (254.204.7012)
  • DX and DO-rated contract experience
  • Ability to accommodate parts ranging from ounces to tons in volumes ranging from prototypes to production quantities
  • Overhead lifting capacity from five to 100 tons
  • Positioners that can handle capacities from three to 100 tons
  • 3, 4 and 5-axis CNC machining centers with up to 50 tons of lifting capacity and 32 feet under the hook that accommodate parts up to 56’ in length
  • State-of-the-art, 20x20x90’ blast and paint booths

100,000 SQ. FT
OF MANUFACTURING FLOOR SPACE

MATERIALS


We have the capability to work with a wide range of essential materials, including aluminum, carbon steel, stainless steel and special alloys.

We work with a number of aluminum alloys, most frequently using MIG and TIG welding processes, including:

  • Pure aluminum (1060, 1100)
  • Duralumin/copper alloys (2000 series)
  • Manganese alloys (3000 series)
  • Silumin/silicon alloys (4000 series)
  • Magnesium alloys (5000 series)
  • Magnesium/silicon alloys (6000 series)
  • Zinc alloys (7000 series)
  • Lithium alloys (8000 series)

OUR TECHNOLOGY


We continually invest in the latest equipment and technology, making us uniquely able to meet our customers' most challenging needs — on any scale.

  • Powerful, manufacturing-specific ERP system
  • Automated product cost management platform
  • CNC machining centers with up to 100,000 pounds lifting capacity and 32 feet under crane
  • Two thousand ton, 38 foot press brake
  • Positioners that can handle capacities from three to 60 tons
  • Lifts that can elevate up to 100,000 pounds
  • Overhead cranes with lifting capacity from five to 100 tons

OUR INSTITUTE




WORLD CLASS TRAINING

World class training for world class welders. At the Merrill Institute, an American Welding Society (AWS) Accredited Testing Facility (ATF), we train certified welders in a real-world, hands-on setting. Every course is taught on the latest equipment by AWS-Certified inspectors and educators. Students learn the four main arc welding methods and graduate with a nationally recognized SENSE Level I Certification from the AWS. The end goal is to give our students the skills they need for the jobs of today. Our graduates currently have a 93% employment rate.
0%
OF MERRILL GRADUATES ARE EMPLOYED

COURSE OFFERINGS

We also offer customized corporate training programs and consulting services perfectly tailored to your company’s needs. Visit the Merrill Institute website to find out more and see our course offerings.

MERRILL INSTITUTE

OUR INSTITUTE




WORLD CLASS TRAINING

World class training for world class welders. At the Merrill Institute, an American Welding Society (AWS) Accredited Testing Facility (ATF), we train certified welders in a real-world, hands-on setting. Every course is taught on the latest equipment by AWS-Certified inspectors and educators. Students learn the four main arc welding methods and graduate with a nationally recognized SENSE Level I Certification from the AWS. The end goal is to give our students the skills they need for the jobs of today. Our graduates currently have a 93% employment rate.
0%
OF MERRILL GRADUATES ARE EMPLOYED

COURSE OFFERINGS

We also offer customized corporate training programs and consulting services perfectly tailored to your company’s needs. Visit the Merrill Institute website to find out more and see our course offerings.

merrill Institute

CAREERS


With the right team, anything is possible. Our vision is built on our values, and our strength lies in putting those values to work. Learn more about career opportunities with MERRILL below.

careers

EXPLORE MERRILL


Certifications

Exceeding the latest standards for every industry.

Accolades

Our work has earned us many recognitions.

Quality

Unparalleled, Unmatched, Always Perfecting.

Certifications

Exceeding the latest standards for every industry.

Learn More

Accolades

Our work has earned us many recognitions.

Learn More

Quality

Unparalleled, Unmatched, Always Perfecting.

Learn More