THE LATEST PRECISION TECHNOLOGY


At MERRILL, we transform pieces of metal into peace of mind. Utilizing the latest precision metal technology, our certified welders perform some of the most complex welding fabrications in the industry – on components weighing up to 200,000 pounds. Our fabrications meet and exceed most industry standards including ASME, AWS, Military and DIN.

WELDING FABRICATIONS ON COMPONENTS UP TO
50,000 lbs.
We have more than 130 industrial power sources with capabilities including pulse, synergic pulse, cold metal transfer, surface tension, conventional constant current and constant voltage. Our robotic weld cells allow us to be most efficient on production volume projects. And every one of our multifunctional fabrication stations is outfitted with its own crane, enabling us to rotate and lift up to 30,000 pounds. Our work speaks for itself. In fact, our fixtures are so precise that they often bypass the need for machining.

We perform these processes on a wide variety of material, from mild steel and armor plates to aluminum alloys and titanium.

Our core welding processes include:

  • Submerged Arc Welding (SAW)
  • Gas Metal Arc Welding (GMAW)
  • Gas Tungsten Arc Welding (GTAW)
  • Flux Cored Arc Welding (FCAW)
  • Shielded Metal Arc Welding (SMAW)

For our customers, peace of mind is possible when MERRILL expertise is behind every step of your manufacturing process.

THE LATEST PRECISION TECHNOLOGY


At MERRILL, we transform pieces of metal into peace of mind. Utilizing the latest precision metal technology, our certified welders perform some of the most complex welding fabrications in the industry – on components weighing up to 200,000 pounds. Our fabrications meet and exceed most industry standards including ASME, AWS, Military and DIN.

WELDING FABRICATIONS ON COMPONENTS UP TO
50,000 lbs.

We have more than 130 industrial power sources with capabilities including pulse, synergic pulse, cold metal transfer, surface tension, conventional constant current and constant voltage. Our robotic weld cells allow us to be most efficient on production volume projects. And every one of our multifunctional fabrication stations is outfitted with its own crane, enabling us to rotate and lift up to 30,000 pounds. Our work speaks for itself. In fact, our fixtures are so precise that they often bypass the need for machining.

We perform these processes on a wide variety of material, from mild steel and armor plates to aluminum alloys and titanium.

Our core welding processes include:

  • Submerged Arc Welding (SAW)
  • Gas Metal Arc Welding (GMAW)
  • Gas Tungsten Arc Welding (GTAW)
  • Flux Cored Arc Welding (FCAW)
  • Shielded Metal Arc Welding (SMAW)

For our customers, peace of mind is possible when MERRILL expertise is behind every step of your manufacturing process.


FABRICATION CAPABILITIES

LARGE PARTS


  • Multiple overhead cranes with lifting capacity ranging from five tons to 100 tons.
  • Multiple ergonomic positioners that can handle three to 60 tons.
  • Multiple lifts that can elevate projects up to 100,000 pounds in one lift.
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CLADDING


Our hot wire GTAW cladding services provide a highly versatile weld overlay for those applications that require corrosion-resistant properties. Our high deposition rate — 16 pounds per hour in flat position, three pounds per hour in horizontal — gives us the ability to complete projects with greater efficiency, without sacrificing quality.

CUTTING


Cutting, coping, notching, beveling and etching capabilities for any project in almost any material. Through CNC programming, we can cut through steel up to 12 inches thick. We can cut through 2,500 linear feet of 1/2 inch carbon steel in a single day. And three torch capabilities mean we can craft five-axis bevel headed cuts, straight cuts and precise high definition edging.
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STRESS RELIEF


Having stress relief performed on-site at MERRILL helps shorten lead time and increase efficiencies while improving the stability of your components. Our thermal processes include heating parts up to 1300 degrees Fahrenheit for up to 30,000 pounds to achieve stability, reduce hardness and improve machinability; while our vibratory process can quickly stress relieve stainless steel and other alloys without altering the molecular makeup.

FABRICATION CAPABILITIES

Image

LARGE PARTS


  • Multiple overhead cranes with lifting capacity ranging from five tons to 100 tons.
  • Multiple ergonomic positioners that can handle three to 60 tons.
  • Multiple lifts that can elevate projects up to 100,000 pounds in one lift.
Image

CLADDING


Our hot wire GTAW cladding services provide a highly versatile weld overlay for those applications that require corrosion-resistant properties. Our high deposition rate — 16 pounds per hour in flat position, three pounds per hour in horizontal — gives us the ability to complete projects with greater efficiency, without sacrificing quality.

Image

CUTTING


Cutting, coping, notching, beveling and etching capabilities for any project in almost any material. Through CNC programming, we can cut through steel up to 12 inches thick. We can cut through 2,500 linear feet of 1/2 inch carbon steel in a single day. And three torch capabilities mean we can craft five-axis bevel headed cuts, straight cuts and precise high definition edging.

Image

STRESS RELIEF


Having stress relief performed on-site at MERRILL helps shorten lead time and increase efficiencies while improving the stability of your components. Our thermal processes include heating parts up to 1300 degrees Fahrenheit for up to 30,000 pounds to achieve stability, reduce hardness and improve machinability; while our vibratory process can quickly stress relieve stainless steel and other alloys without altering the molecular makeup.

FORMING


With one of the largest high tonnage press brakes in the state of Michigan, we can form large scale projects with up to 2000 tons of force. For smaller scale projects, our 250 ton press brake can bend metal up to ten feet in length.

STRAIGHTENING


With 1,000 tons of steel straightening power, we can straighten fabrications, bearings, bushings, steel and aluminum plating — from small, intricate components to multi-ton parts. Our multiple presses can form steel from 1/2 inch to ten inches thick.

THE SOLUTIONS YOU NEED


MERRILL makes anything possible. From concept to completion and beyond, our top-to-bottom capabilities mean that we can design, build, test and deliver nearly every operation imaginable.

Solutions

EXPLORE MERRILL



Design

Challenging the engineering status quo with creativity and passion.


Machine

From your biggest challenge to a working reality.


Integrate

Assembling. Finishing. Testing. We do it all.

Design

Challenging the engineering status quo with creativity and passion.

Learn More

Machine

From your biggest challenge to a working reality.

Learn More

Integrate

Assembling. Finishing. Testing. We do it all.

Learn More