FROM YOUR BIGGEST CHALLENGE TO A WORKING REALITY


Whether you need a part that’s half a pound and small enough to carry in your hand, or one that’s massive in size and more than 100,000 pounds, MERRILL can machine it for you. We have over 30 state-of-the-art CNC milling and turning centers that utilize CGTech’s Vericut software to simulate machining prior to starting any operation. This helps us detect inefficiencies, eliminate manual prove-outs, prevent tool-blocking errors and reduce scrap.


WE CAN MACHINE PARTS OVER
50,000 lbs.
Our skilled machinists perform services including all types of grinding, turning, multi-axis milling, low-thermal machining, laser-marking, cutting and boring - all to the most exacting tolerances.

FROM YOUR BIGGEST CHALLENGE
TO A WORKING REALITY


Whether you need a part that’s half a pound and small enough to carry in your hand, or one that’s massive in size and more than 100,000 pounds, MERRILL can machine it for you. We have over 30 state-of-the-art CNC milling and turning centers that utilize CGTech’s Vericut software to simulate machining prior to starting any operation. This helps us detect inefficiencies, eliminate manual prove-outs, prevent tool-blocking errors and reduce scrap.


WE CAN MACHINE PARTS OVER
50,000 lbs.

Our skilled machinists perform services including all types of grinding, turning, multi-axis milling, low-thermal machining, laser-marking, cutting and boring - all to the most exacting tolerances.

MACHINING CAPABILITIES

CNC MILLING CENTERS


Many of our milling machines accommodate parts with sizes larger than 96 inches x 96 inches. Our largest capability is our 5-axis double column center with a maximum size handling capacity of 140 inches in diameter.

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CNC TURNING CENTERS


Our wide array of vertical and horizontal CNC turning centers boast a capacity ranging from 145 inches in diameter by 118 inches tall to 40 inches in diameter by 120 inches in length.

GRINDING


We offer both horizontal and vertical grinding services. MERRILL is a premier source for large diameter and long length ID/OD grinding; we have the ability to handle parts up to 32 inches in diameter and 120 inches between centers while holding precise tolerances to 0.0005 inches over the entire length of the part. Our large diameter vertical equipment provides close-tolerance, fine finish ID/OD grinding.

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ELECTRICAL DISCHARGE MACHINING (EDM)


Our EDM process means we deliver services beyond what can be achieved with traditional milling, turning and grinding operations. Our four-axis wire EDM machining process provides high accuracy, fine finish results for complex geometries including tapers and slots.

MACHINING CAPABILITIES

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CNC MILLING CENTERS


Many of our milling machines accommodate parts with sizes larger than 96” x 96.” Our largest capability is our 5-axis double column center with a maximum size handling capacity of 140” diameter.
Image

CNC TURNING CENTERS


Our wide array of vertical and horizontal CNC turning centers boast a capacity ranging from 145 inches in diameter by 118 inches tall to 40 inches in diameter by 120 inches in length.

Image

GRINDING


We offer both horizontal and vertical grinding services. MERRILL is a premier source for large diameter and long length ID/OD grinding; we have the ability to handle parts up to 32 inches in diameter and 120 inches between centers while holding precise tolerances to 0.0005 inches over the entire length of the part. Our large diameter vertical equipment provides close-tolerance, fine finish ID/OD grinding.
Image

ELECTRICAL DISCHARGE MACHINING (EDM)


Our EDM process means we deliver services beyond what can be achieved with traditional milling, turning and grinding operations. Our four-axis wire EDM machining process provides high accuracy, fine finish results for complex geometries including tapers and slots.

WATERJET CUTTING


MERRILL deploys advanced waterjet cutting technology to produce precision prototypes and detailed designs. We have the ability to custom cut to +\- 0.005 inches on designs ranging from one square inch to more than 10,000 square inches in nearly any material.

LASER MARKING


We can mark virtually any design into nearly any material — including all types of metal, ceramics, plastics, glass and woods — of just about any shape or size.

From the standard to the most intricate and complex parts, MERRILL has the talent and tools to turn your biggest machining challenge into a working reality.

THE SOLUTIONS YOU NEED


MERRILL makes anything possible. From concept to completion and beyond, our top-to-bottom capabilities mean that we can design, build, test and deliver nearly every operation imaginable.

Solutions

EXPLORE MERRILL


Design

Challenging the engineering status quo with creativity and passion.

Fabricate

Transforming pieces of metal into peace of mind.

Integrate

Finishing. Assembly. Testing. We do it all.

Design

Challenging the engineering status quo with creativity and passion.

Learn More

Fabricate

Transforming pieces of metal into peace of mind.

Learn More

Integrate

Finishing. Assembly. Testing. We do it all.

Learn More